DESIGN
The project is managed by a team of engineers using stations
PRODUCTION
CAD generation continuously updated.Pompe Cucchi has installed a new control numerically controlled machining centre with 18 pallets that can work 24 hours / day also not witnessed (without operator) equipped with supervising software for the management, control and integration of MCM’s production systems.
This machine, having a robotized tool magazine (about 400) and a last generation supervisor system, will allow the following production advantages:
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Increase the system's productivity
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Meet the delivery dates of the purchase orders received by the customers
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Increase the system's availability
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Improve product's quality
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High precision and machining repeatability.
The most important technical features of this control numerically controlled machining centre are:
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Axis X stroke = 1.200 mm
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Axis Y stroke = 850 mm
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Axis Z stroke = 850 mm
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Fixture rotation diameter = 1.200 mm
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Axes X-Z rapid feeds = 75 m/min
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Y Axis rapid feed= 60 m/min
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B Axis rapid feed= 50 rpm
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Thrust on axes 30.000 N
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Electrospindle 8.000rpm ISO50 487Nm 60kW
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Continuous rotary table 3.600.000 positions
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Multipallet with N°25 pallets 630x630
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Tool magazine 399 pockets
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Fanuc 16i-MB Numerical Control
MCM j-FMX Work Area Supervisor
SPECIAL EXECUTION
The ongoing development of our pumps project and new materials research allowed us to produce pumps in Titanium and in Hastelloy C. Executions can be differentiated with the installation of single mechanical seals, double in tandem , double back to back or magnetic coupling also ATEX certified. We have also developed the insertion of bushings and wear plates made of tungsten carbide and chromium oxide-covered shafts in some types of dosing pumps series N used for metering of slightly abrasive products.
SURFACE HEAT TREATMENTS
The new thermochemical treatments have given to gears and shafts, of some pumps range, surface hardness up to 4000 Vickers allowing new applications until a few years ago thought impossible.
TESTS
All pumps are tested hydraulically. The workshop is equipped with a pump test bench with a proper software for measuring, displaying and printing of various hydraulic and electrical parameters.
TRAINING
The training of the sales engineers of our distributors or customers who wish to apply for this service is provided by a 3D configurator visible in stereoscopy with passive glasses that allows the display of all the pumps exploded and entire assembly and disassembly of all the families of pumps of our production. This configurator also shows explanatory modules related to pump cavitation and layout examples of a metering plant.
